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Actuation

Actuation refers to the process of converting energy into motion in various systems and devices. It’s a crucial component in a myriad of technologies, ranging from simple mechanisms to complex machinery.

Actuation is the mechanism of initiating and controlling movements in various systems, which could be mechanical, electrical, hydraulic, or pneumatic, among others. This concept is widely used in industries like robotics, automotive, aerospace, and manufacturing. It encompasses a wide range of components and techniques designed to convert various forms of energy into physical motion.

Camseal ball valve feature stem position indicator disc

Conval recently announced that its popular Camseal© metal-seated, forged ball valves feature a new Stem Position Indicator Disc for easy, precise on-site identification and inspection of the open-close status of the valve.

New Rotork Master Station for Valve Actuator Control

Rotork has launched the latest generation of its innovative monitoring and control system for valve actuators and plant equipment.

Solenoid spool valve in stainless steel execution

Wandfluh has extended the proven flange spool valves for the modular valve construction with execution for use in very corrosive environments.

Proportional Spool Valve with Integrated Electronics

The spool valve is pilot operated by a new proportional pressure reducing valve. The main control spool can thus be controlled very precisely with a low hysteresis.

UNIFLOW flexibility of engineering & valve modification

Although UNIFLOW® valves are featured by a serialized manufacture to achieve a balanced ratio of Quality, legalization and price attractiveness, the in house engineering office makes it feasible to design and adapt special valve executions, whatever they may be.

Shanker & Venkatasubramanian inducted into Hall of Fame

In December 2018, Advance Valves’ Mr Uma Shanker and L&T Valves’ Mr NV Venkatasubramanian were acknowledged for their outstanding and long-term contributions to the Indian valve industry when both gentlemen were inducted into the Hall of Fame recently established by the CII Valves and Actuation Division.

OneSubsea secures a EPC contract by Equinor

OneSubsea, a Schlumberger company, has been awarded an engineering, procurement and construction (EPC) contract by Equinor for the supply of the industry’s first all-electric actuated subsea boosting system for the Vigdis Field in the Norwegian North Sea.

Metso completes acquisition of Rotex Manufacturers

Metso has successfully completed its acquisition of the valve automation division of India based Rotex Manufacturers and Engineers Private Limited (RMEPL), by acquiring all of the shares in RMEBS Controls Private Limited (RMEBS).

Wandfluh spool valve for hazardous areas

Wandfluh has extended the proven flange spool valves for the modular valve assembly with an execution for use in explosive, harsh and corrosive environments.

ControlAir’s new Type 6100 volume booster

ControlAir Inc. has introduced a new Type 6100 high flow capacity volume booster. The Type 6100 is designed to significantly increase the stroking speed in valve actuation system applications that require high forward flow and exhaust capacities.

Actuation

The primary devices that carry out actuation are called actuators. These can be categorized as:

  1. Mechanical Actuators: Convert rotary motion to linear motion or vice versa, often using gears, rails, or screws.
  2. Electric Actuators: Utilize electric motors to generate motion, controlled by varying voltage, current, or electromagnetic fields.
  3. Hydraulic Actuators: Use the pressure of a liquid (usually oil) to induce motion, often to generate high forces in heavy machinery.
  4. Pneumatic Actuators: Operate using compressed air or gas to create motion, often found in industrial automation setups.
  5. Thermal or Magnetic Actuators: Leverage thermal expansion or magnetic fields to generate motion, usually in micro or nano-scale applications.

2. Control Systems

These systems are essential in regulating the functioning of actuators, often utilizing feedback loops to maintain precision and efficiency. They may include:

  1. Manual Controls: Simple interfaces like levers or switches to control actuators.
  2. Automatic Controls: Utilize sensors and microcontrollers to automatically control the actuation process.
  3. Software Interfaces: Complex control setups involving software platforms integrated with hardware components to enable sophisticated control strategies.

3. Power Sources

Different actuation systems require different power sources, which could range from electrical batteries, hydraulic pumps, or pneumatic compressors.

Applications

Actuation finds its application in various fields:

  1. Robotics: In the control of robotic arms, legs, or other appendages.
  2. Aerospace: Utilized in the functioning of various components like flaps, landing gear, and engines.
  3. Automotive: In control systems like power steering, braking systems, and throttle control.
  4. Industrial Machinery: In machines used for manufacturing, packaging, and other industrial processes.
  5. Healthcare: In devices like prosthetics and other healthcare equipment.
  6. Consumer Electronics: In gadgets and appliances, for functions like zooming in cameras or adjusting settings.

Future Trends

With advancements in technology, actuation systems are expected to become more sophisticated, incorporating features like:

  1. Internet of Things (IoT): Integration with IoT for smarter and more connected control systems.
  2. Artificial Intelligence (AI): Incorporating AI for predictive maintenance and automated control strategies.
  3. Miniaturization: Development of smaller and more compact actuators for use in micro and nano-scale applications.

Conclusion

Actuation is a dynamic and evolving field, playing a critical role in modern technology and industry. It encompasses a wide range of components, systems, and techniques that convert energy into physical motion, finding applications in a variety of sectors and continually evolving to incorporate new advancements and innovations.