Actuation

Actuation refers to the process of converting energy into motion in various systems and devices. It’s a crucial component in a myriad of technologies, ranging from simple mechanisms to complex machinery.

Actuation is the mechanism of initiating and controlling movements in various systems, which could be mechanical, electrical, hydraulic, or pneumatic, among others. This concept is widely used in industries like robotics, automotive, aerospace, and manufacturing. It encompasses a wide range of components and techniques designed to convert various forms of energy into physical motion.

Ross Controls expands valve lines

Ross Controls®’ family of double valves with dynamic monitoring and memory for Category 4 machine safeguarding applications has expanded with the new DM2®E Series.

SK Series multipurpose ball valves

Swagelok has unveiled its SK series of multipurpose ball valves.

Plastic butterfly valves

Hayward Flow Control Systems, a division of Hayward Industrial Products, now offers a new line of butterfly valves designed to replace metal valves in a variety of industrial piping systems.

Sipos aids power plant

Sipos will install over 1200 Sipos Aktorik actuators at a new RWE coal-fired power plant that is under development at Hamm, Westfalen, Germany.

K Controls actuation course

K Controls Ltd has announced that its e-training course, Pneumatic Valve Actuation, is now available free of charge to engineers working in the process industries.

Achilles UVDB Verify accreditation

Auma Actuators Ltd UK has achieved accreditation to Verify. Verify is the second-stage Achilles Utility supplier pre-qualification scheme, Utilities Vendor Database (UVDB).

Profibus DP-V2 services

SIPOS Aktorik, the manufacturer of variable speed actuators, is the first to introduce Profibus DP-V2 services to valve control technology.

Auma supports power plant evolution

Aware that it is critical to maintain power plant operation and avoid any down-time when replacing essential equipment, Auma is supporting the evolution of power plants with a solution that utilises existing cables.

Rotork launches electric actuator

Rotork has launched an electric valve actuator for the operation of process control valves. The Rotork CVA range provides continuous, repeatable modulating control with a programmable fail-to-position option operating on an industry-standard 4-20mA control

Actuator for 5c collets

Jato Precision has developed the JAL636-PL, a 6500rev/m open-centre pneumatic cylinder with a 36mm through-hole, designed for actuation of 5c collets.

Actuation

The primary devices that carry out actuation are called actuators. These can be categorized as:

  1. Mechanical Actuators: Convert rotary motion to linear motion or vice versa, often using gears, rails, or screws.
  2. Electric Actuators: Utilize electric motors to generate motion, controlled by varying voltage, current, or electromagnetic fields.
  3. Hydraulic Actuators: Use the pressure of a liquid (usually oil) to induce motion, often to generate high forces in heavy machinery.
  4. Pneumatic Actuators: Operate using compressed air or gas to create motion, often found in industrial automation setups.
  5. Thermal or Magnetic Actuators: Leverage thermal expansion or magnetic fields to generate motion, usually in micro or nano-scale applications.

2. Control Systems

These systems are essential in regulating the functioning of actuators, often utilizing feedback loops to maintain precision and efficiency. They may include:

  1. Manual Controls: Simple interfaces like levers or switches to control actuators.
  2. Automatic Controls: Utilize sensors and microcontrollers to automatically control the actuation process.
  3. Software Interfaces: Complex control setups involving software platforms integrated with hardware components to enable sophisticated control strategies.

3. Power Sources

Different actuation systems require different power sources, which could range from electrical batteries, hydraulic pumps, or pneumatic compressors.

Applications

Actuation finds its application in various fields:

  1. Robotics: In the control of robotic arms, legs, or other appendages.
  2. Aerospace: Utilized in the functioning of various components like flaps, landing gear, and engines.
  3. Automotive: In control systems like power steering, braking systems, and throttle control.
  4. Industrial Machinery: In machines used for manufacturing, packaging, and other industrial processes.
  5. Healthcare: In devices like prosthetics and other healthcare equipment.
  6. Consumer Electronics: In gadgets and appliances, for functions like zooming in cameras or adjusting settings.

Future Trends

With advancements in technology, actuation systems are expected to become more sophisticated, incorporating features like:

  1. Internet of Things (IoT): Integration with IoT for smarter and more connected control systems.
  2. Artificial Intelligence (AI): Incorporating AI for predictive maintenance and automated control strategies.
  3. Miniaturization: Development of smaller and more compact actuators for use in micro and nano-scale applications.

Conclusion

Actuation is a dynamic and evolving field, playing a critical role in modern technology and industry. It encompasses a wide range of components, systems, and techniques that convert energy into physical motion, finding applications in a variety of sectors and continually evolving to incorporate new advancements and innovations.